Roll to Roll System for R&D (Vacuum Deposition)
 
Roll to Roll system is essential to manifacture flexible substrates for thin film solar cells, touch panels, organic LCD (liquid Crystal Display),etc. at low cost. To realize the system, however, a lot of R&D are required. We offer a best R&D system for this purpose.
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Target Products
Flexible film substrate for thin film solar cell, touch panel, LCD (Liquid Crystal Display),etc.
 
Purpose of the System
R&D for coating, surface treament/improvement on thin film flexible substrates (PET, PI, thin metal film, etc.), and R&D for their manifacturing process.
 
System Outline
  システム例
  *1.The system above is a typical sample, and could be changed in any way to meet your requirements.
2.RBP:Roots Blower Pump、DRP:Dry Pump、TMP:Turbo Molecular Pump
 
Equipment/Process feasible to be incorporated
Vacuum Deposition, PVD(Physical Vapour Deposition), CVD(Chemical Vapour Deposition), Sputtering, Etching, PlasmaCleaning, etc
 
  • Any other equipment/process could be incorporated to meet your requirements.
  • Exising equipments on your hand could be used.
 
Specification for Rough Estimation
Web Material (1)Flexible Web (PET, PI, Metal Thin Film, etc.)
(2)Web Width: 150〜300mm(max.)
(3)Web Thickness: 25〜200μm
(4)Web Roll Diameter:Standrd 300mm
Winding system Roll to Roll Winding
Winding speed:0.1〜10m/min
Web speed control, Web tension control
Coating Drum
Temp. Control System
Cooled with specified Chiller Unit
Temperature Control Range:-10℃〜+80℃(tenntative)
Pre-Treatment Panel Heating for Web
Max. 200℃
Sputter Equipment (1)Sputter Cathode: Dual Magnetron 2 sets (internal type)
(2)Power Supply: MF (Medium Frequency)type 2 sets
(3)Process Gas Feeding Unit: 2 sets (Ar、O2、:2Lines)
(4)Plasma Emission Monitor: 1set
Vacuum Pumping system (1)Main Pump : TMP(Turbo Molecular Pump) 4 sets
     Web Zone : 3,000l/sec x2 sets
     Sputter Zone : 1,000l/sec x2 sets
(2)Rough Pumping Line: RBP (Roots Blower Pump)+DRP(Dry Pump)
(3)Cryo Cooler: 2 lines
Vacuum Chamber Material : Stainless Steel
Front Door : with Hinge
Rear Door : Slidimg type for Maintenance & Target Exchange
Main Body Size D3,600xW5,000xH3,000mm(max.)
Excluding periferal systems((Rough Line Pump, Cryo Cooler,Power Supply)
 
Our Strong Point
We have abundant experiences on vacuum deposition technology, and shown above is just a sample. We could meet any requirements which you may have. We could also accept modification of your system/equipment.
 
line
Roll to Roll system is essential to manifacture flexible film substrates for thin film solar cell, touch panel, LCD (Liquid Crystal Display), EL (Electroluminescence), organic EL, TFT (Thin Film Transistor), FPD (Flat Panel Display), and other type displays at low cost. To realize it, however, a lots of R&D are required. In addition, periferal technology, like vacuum deposition, coaing, sputtering, plasma cleanig, etching, CVD, PECVD, PVD, etc. are needed. Don't hesitate to ask us any problems witch you may have.
 

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